Abstract

Partially stabilized zirconia (PSZ) ceramics play a significant role as fundamental ceramics and refractory materials. In this work, a CaO-PSZ ceramics material was synthesized from fused ZrO₂ by microwave sintering. The stability properties and structural characteristics of the products were characterized via X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results indicated that in a microwave field, the duration and sintering temperature presented similar influence trends for the stability properties of ZrO₂ ceramics materials, which the finding was assigned to the phase transformation of ZrO₂ with temperature change. In addition, following the microwave treatment of the fused zirconia sample at 1450 °C for 2.0 h, a cubic and monoclinic mixed phase was formed. These outcomes corresponded to the results from the SEM and energy dispersive X-ray (EDAX) analysis, demonstrating the successful preparation of the CaO-PSZ ceramics. The toughness of the ceramics was improved, which could be attributed to the formation of CaO-stabilizer-precipitated acicular crystals. The theoretical fundamentals and the practical cases presented in this paper are beneficial for the application of the microwave sintering technology in the synthesis of CaO-PSZ ceramics.