Abstract

In this paper, brazing behaviors between ZrB₂-SiC and Ti-6Al-4V by Cu foam interlayer were studied. The microstructure, formation mechanism, mechanical property and fracture surface of the joints were systematically studied. The results showed that the phases in the joints were α+β-Ti, TiCu, Ti₂Cu, Cu(s, s), TiC, TiB₂ and Ti₃SiC₂. An optimum shear strength reached up to 435  MPa at a brazing temperature of 910 °C and holding time of 20 min. Such a shear strength was 90 MPa higher than the one without the Cu foam. The obtained high shear strength of joint was discussed from microstructure and residual stress. With the increase of brazing time, Cu(s,s) gradually disappeared and the content of Ti₂Cu intermetallic compound increased, which was harmful for the joint. Furthermore, the residual stress of joint with Cu foam was calculated to be 324 MPa, lower than the one without Cu foam interlayer.